From first design sketch to the last wash cycle — AVL owns, operates and optimizes every stage of your returnable packaging journey. You focus on your product. We handle everything else.
A fully closed-loop, end-to-end managed service — seven orchestrated stages that repeat forever, so your packaging never becomes landfill.
Our engineers study your component dimensions, weight, fragility and handling needs — then design a PP box spec'd exactly for it. ESD-safe, foam-lined, stackable — whatever's needed.
Once the design is locked, we manufacture the boxes in bulk at our vendor-partnered facilities — at zero capex to you.
Boxes arrive, pre-staged at your dock or line-side storage. Our team handles delivery, stacking, and asset tagging for live tracking.
Your team uses the boxes to pack finished goods or components. Our standard SOPs train your line staff once — and we're on-call for any issues.
Packed goods are dispatched to your customer or OEM. Every asset is digitally tracked from dispatch to delivery, with real-time geo-location.
Once emptied at the OEM, our dedicated return-trip trucks collect the boxes on a scheduled milk-run route — no coordination required from your team.
Boxes return to our processing facility. Each one is inspected for damage, washed, dried and sanitized — then redeployed to your plant. The loop starts again.
Every box does 50+ trips over its lifetime — each cycle displaces single-use packaging and reduces your scope-3 emissions.
Our flagship offering — we own the packaging asset, you pay a predictable per-trip fee. No capex, no inventory sitting on your balance sheet, no asset management headache.
For categories with high return rates or regulatory recalls, we run the entire reverse logistics process — pickup, inspection, refurbishment, and redeployment or disposal.
Secure, technology-enabled warehouses strategically located across the United States, with nationwide distribution partners for fast, reliable delivery at scale.
Our proprietary AI stack brings predictive intelligence to every decision — from demand forecasting to route optimization to asset loss prevention.
Share your annual packaging volumes and component specs. We'll model the savings, the cycle design, and the circular-economy impact — in under 14 days.